如何在外壳中高效地将收获的榛子快速转化为高价值、市场就绪的榛子仁，同时将破碎率降到最低？这正是我们土耳其客户——一家顶尖榛子出口商——通过引入我们完整榛子壳仁分离线所实现的流程创新。
客户背景与核心需求
我们的客户位于土耳其，全球最大的榛子生产与出口国。该公司专注于向欧洲和中东市场供应高品质榛子仁，其产品广泛应用于巧克力、烘焙和零食行业。在国际市场中，核仁完整性是决定等级和价格的关键因素。
客户现有的生产线设备陈旧，不仅效率低下，而且在壳仁壳切过程中持续存在高比例的榛子仁破碎，导致大量本应作为1级高品质的仁被降级，直接影响企业利润。
因此，他们迫切需要一条高自动化、温和剥壳、彻底分离的新生产线。
Taizy定制解决方案
我们为客户提供了一个无缝工作流的全套集成生产线。方案包括：用于自动喂料的斗式提升机、榛子壳仁分离机和壳-仁分离器，通过传输带相连，确保平滑运行。
基于客户希望的日处理能力，我们建议增加一个预剥壳分级阶段。该阶段按尺寸对榛子进行初步分拣，使壳仁分离机的可调间隙功能在峰值效率下运行，并进一步提升整体处理效果。
我们榛子壳仁分离线的核心优势
Addressing our clients’ core requirements for “high integrity rate” and “high purity,” we highlighted the technical strengths of two key pieces of equipment in our 榛子壳仁分离线:
可调节间隙： the core feature of this equipment lies in its precisely adjustable shelling roller gap. Operators can easily adjust the distance between the rollers based on the batch size of the hazelnut raw material. This ensures an exceptionally high shelling rate (typically >98%) while maintaining an extremely low kernel breakage rate (<5%).
Vibratory shell-kernel separator: this unit ingeniously combines two physical separation principles. The dual separation mechanism guarantees outstanding separation purity (>99%), significantly reducing the workload for subsequent manual sorting.
Taizy的服务
我们通过无与伦比的透明度和可靠性消除客户的担忧。在出厂前我们：
Provide comprehensive test operation videos: we procure hazelnut raw materials and conduct full-process testing from feeding and shelling to kernel separation. High-definition videos documenting the entire process are sent to clients, enabling them to visually assess equipment efficiency, shelling effectiveness, and separation purity.
Demonstrate meticulous, secure packaging: we employ multi-layered protective packaging. Each machine is tightly wrapped in moisture-proof, dust-resistant stretch film before being placed in sturdy plywood crates. Photographic documentation is provided for client verification.
Support real-time video inspection: before packing, we proactively invite clients to join video calls, allowing them to conduct comprehensive, real-time inspections of every machine detail. This includes verifying motor brands, stainless steel specifications, and vibrating screen mesh counts.
来自客户的积极反馈
设备抵达伊斯坦布尔后，我们的技术工程师通过详细的布局图和远程视频通话，指导客户团队完成整条生产线的安装和调试。
如今，客户工厂产出更高等级的榛子仁，效率提升，已经成功获得来自多家欧洲高端巧克力品牌的订单，这些品牌以对原材料质量的严格标准著称。